Metal Fabrication Services.
Complete Surface Finishing Solutions
Custom Metal Fabrication
Metal fabrication transforms raw sheet metal, plate, and structural materials into finished components and assemblies. Our specialized production cells combine advanced equipment with skilled craftsmen to deliver everything from simple brackets to complex welded assemblies.
Aerospace Metals manages fabrication, welding, finishing, and assembly—delivering complete, ready-to-install components. Whether you need a single prototype or high-volume production quantities, we utilize our managed capacity model to deliver exactly what you require—on time, strictly to specification, and with a single point of accountability.
- Cutting & forming
- Finishing coordination
- Welding & assembly
- Complete documentation
- Laser cutting (CO2 and fiber lasers)
- Waterjet cutting (no heat-affected zone)
- Plasma cutting (thick materials)
- Turret punch presses (high-volume holes)
- Shearing (straight cuts)
- Press brake bending (up to 500 tons)
- Roll forming (cylinders, cones)
- Stamping and deep drawing
- Hydroforming (complex shapes)
- Aluminum (various alloys), Stainless steel (304, 316, etc.), Carbon steel (cold/hot rolled), Galvanized steel, Copper, brass, bronze
- 22 gauge to 1/2" plate (material dependent), Tolerances to ±0.005"
Welding Services.
MIG Welding (GMAW)
- High-speed production welding, excellent for aluminum and steel, automated/robotic available
TIG Welding (GTAW)
- Precision welding for critical applications, aerospace and medical quality, minimal distortion
Spot Welding
- Fast joining of sheet metal, automotive and appliance assemblies, consistent repeatable welds
Stick Welding (SMAW)
- Structural steel, thick materials, field welding capability
Welding Certifications Available
- AWS D1.1 (structural steel)
- AWS D1.2 (aluminum structures)
- AWS D17.1 (aerospace fusion welding)
- ASME Section IX (pressure vessels)
Common Fabrication Projects
Equipment Enclosures
- Electronics housings
- Control panels
- Server racks
- Outdoor cabinets
Structural Components
- Machine frames
- Equipment bases
- Support brackets
- Mounting plates
Custom Assemblies
- Multi-part welded assemblies
- Electro-mechanical integration
- Powder-coated assemblies
Ready to Order Materials? .
FAQs
What is the difference between CNC Machining and Metal Fabrication?
CNC machining is a subtractive process that removes material from a solid block to achieve tight tolerances. Metal fabrication typically involves cutting, bending, forming, and welding sheet metal or structural stock. We deploy our specialized fabrication cells for enclosures, brackets, and frames, while our machining cells are utilized for high-precision, solid components.
What welding certifications govern your fabrication process?
Our integrated production cells employ highly skilled welders holding AWS D1.1 (Structural Steel), AWS D1.2 (Structural Aluminum), and AWS D17.1 (Aerospace Fusion Welding) certifications. We manage your project by deploying the specific manufacturing cell equipped with the exact certifications and expertise your application requires.
Can Aerospace Metals fabricate custom enclosures?
Yes, custom enclosures are a core competency. We fabricate electrical cabinets, server racks, control panels, and equipment housings. Aerospace Metals can include cutouts, PEM hardware installation, and finishes like powder coating or silk screening for a complete, ready-to-use product.
Do you offer laser cutting and waterjet cutting?
Yes, we offer both. Laser cutting is ideal for high-speed precision on thinner sheet metal, while waterjet is used for thicker materials or heat-sensitive alloys. Aerospace Metals will select the best cutting method based on your material, thickness, and tolerance needs.
Can you handle large structural weldments?
Yes. Our managed production ecosystem includes specialized cells with large-bay capacity, heavy lifting cranes, and large-format welding tables. Aerospace Metals is fully equipped to fabricate substantial frames, machine bases, and structural components, including the direct coordination of large-scale sandblasting and painting.
What is your typical tolerance for sheet metal fabrication?
Standard sheet metal tolerances are typically ±0.005" for laser cutting and ±0.010" to ±0.030" for bent dimensions. If you have critical fit-up requirements, Aerospace Metals can discuss custom fixturing and quality controls to meet tighter specs.
Can Aerospace Metals install hardware during fabrication?
Yes. We provide full hardware insertion services, including pressing in PEM nuts, studs, standoffs, and fasteners. Installing hardware during the fabrication stage ensures consistency and saves you significant assembly time on your production floor.
Do you offer assembly services for fabricated parts?
Yes. Beyond cutting and welding, Aerospace Metals offers electro-mechanical assembly. We can rivet, bolt, bond components, and install gaskets. This value-added assembly delivers a higher-level sub-assembly to your facility, reducing your internal labor burden.